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기계설비부문
제Ⅰ 편 공통사항
제1장 적용기준
1-1 목 적 ·········································· 1061
1-2 적용범위········································· 1061
1-3 적용방법········································· 1061
1-4 수량의 계산 ······································· 1062
1-5 설계서의 단위 및 소수의 표준 ······························ 1063
1-6 금액의 단위표준 ····································· 1065
1-7 재료 및 자재의 단가 ··································· 1065
1-8 주요자재 ········································ 1065
1-9 재료의 할증률 ······································ 1066
1-10 재료의 단위중량 ···································· 1067
1-11 재료시험 결과 이용 ··································· 1069
1-12 공구손료 및 잡재료 등 ································· 1069
1-13 발생재의 처리 ····································· 1070
1-14 노임 ·········································· 1070
1-l5 노임의 할증 ······································ 1071
1-l6 품의 할증 ······································· 1071
1-17 작업반장 ········································ 1076
1-18 품질관리비 ······································· 1077
1-19 산업안전보건관리비 ··································· 1077
1-20 산업재해보상 보험료 및 기타 ······························ 1077
1-21 사용료 ········································· 1077
1-22 소운반의 운반거리 ··································· 1078
1-23 지하지반의 추정 ···································· 1078
1-24 운반로의 개설 및 유지보수 ······························· 1078
1-25 화물자동차의 적재량 ·································· 1078
1-26 토질 및 암의 분류 ··································· 1080
1-27 운반 및 수송 ······································ 1082
1-28 인력운반 ········································ 1084
1-29 종합시운전 및 조정비 ·································· 1085
1-30 강관배관의 부자재 산정요율 ······························· 1085
1-30-1 일반업무용 건물 ··································· 1085
1-30-2 병원건물 ······································· 1088
1-31 표준품셈 보완실사 ··································· 1089
1-32 환경관리비 ······································· 1089
1-33 현장 시공상세도면의 작성 ································ 1091
1-34 안전관리비 ······································· 1091
제2장 가설공사
2-1 가설물의 한도 ······································ 1092
2-2 가설물의 재료 및 손율 ·································· 1095
2-2-1 목조가설건축물 ···································· 1095
2-2-2 철제조립식 가설건축물 ································· 1097
2-2-3 콘테이너형 가설건축물 ································· 1099
2-3 가설 울타리 ······································· 1099
2-3-1 조립식 가설 울타리 ·································· 1099
2-3-2 전기아연도금강판(EGI휀스) 가설 울타리 ························· 1100
2-3-3 재생플라스틱 가설 울타리 ······························· 1101
2-3-4 가설방음벽 ······································ 1102
2-4 규준틀 ········································· 1102
2-4-1 토공의 비탈 규준틀 ·································· 1102
2-4-3 세로 규준틀 ······································ 1104
2-5 구조물 동바리 ······································ 1104
2-5-1 강관 동바리 ······································ 1104
2-5-2 조립식 강관동바리 ··································· 1105
2-5-3 알루미늄 폼 동바리 ·································· 1106
2-6 구조물 비계 ······································· 1106
2-6-1 강관비계매기 ····································· 1106
2-6-2 강관틀 비계매기 ···································· 1107
2-6-3 강관 조립말비계(이동식) ································ 1107
2-6-4 강관 비계다리 ····································· 1108
2-6-5 공기에 대한 손율 ··································· 1109
2-6-6 비계용 브라켓 설치 ·································· 1110
2-7 낙하물 방지 ······································· 1110
2-7-1 강관 사용 ······································· 1110
2-7-2 플라잉넷 ······································· 1111
2-8 보호막 설치 ······································· 1111
2-8-1 비계주위 보호막 ···································· 1111
2-8-2 갱폼 주위 보호막 ··································· 1111
2-9 건축물 보양 ······································· 1112
2-10 건축물 현장관리 ···································· 1113
2-11 방진망 설치및 철거 ··································· 1113
2-12 엘리베이터형 자재운반용 타워(호이스트) 설치 ······················ 1113
2-13 자동세륜기 설치 ···································· 1114
2-14 쓰레기슈트 설치) ···································· 1114
2-15 축중계 ········································· 1114
2-16 파이프 루프공 ····································· 1115
2-17 비산먼지 발생 억제를 위한 살수 ····························· 1117
제Ⅱ 편 기계설비공사
제1장 공통공사
1-1 배관공사 ········································ 1118
1-1-1 강관 배관 ······································· 1118
1-1-2 동관 배관 ······································· 1119
1-1-3 스테인리스강관 배관 ·································· 1121
1-1-4 경질비닐관 배관 ···································· 1123
1-1-5 PP-C(Poly propylene-copolymer)관 배관 ························· 1125
1-1-6 가교화 폴리에틸렌관 배관(난방용) ··························· 1125
1-1-7 주철관 배관(배수용) ·································· 1126
1-1-8 연관 배관(Lead Pipes) ································· 1127
1-1-9 폴리에틸렌 복합 압력관 ································ 1127
1-1-10 폴리부틸렌(PB)관 배관 ································ 1128
1-2 배관부속품 및 밸브 장치설치 ······························· 1128
1-2-1 밸브 및 콕류 ····································· 1128
1-2-2 감압밸브장치 설치 ··································· 1129
1-2-3 자동온도 조절밸브 장치 ································ 1129
1-2-4 스팀트랩 장치 ····································· 1129
1-2-5 유량계(급수, 급탕용) ································· 1130
1-2-6 적산열량계 설치 ···································· 1131
1-2-7 난방유량계 설치 ···································· 1132
1-2-8 신축이음쇠 ······································ 1132
1-2-9 온수분배기 설치 ···································· 1133
1-2-10 수격방지기 설치 ··································· 1133
1-2-11 바닥 난방 코일용 신축흡수제 ····························· 1134
1-2-12 입상관 방진가대 ··································· 1134
1-3 단열공사(보온, 보냉, 방로) ······························· 1134
1-3-1 관 보온 ········································ 1134
1-3-2 함석마감 밸브보온(30～50t) ······························ 1137
1-3-3 평면보온 ······································· 1137
1-3-4 저온단열 ······································· 1138
1-3-5 덕트 보온 ······································· 1138
1-3-6 칼라 함석 배관보온 ·································· 1139
1-3-7 발열선 ········································ 1139
1-4 도장 및 방청공사 ···································· 1140
1-4-1 도장 면적환산 ····································· 1140
1-4-2 바탕만들기 ······································ 1140
1-4-3 녹막이페인트 칠 ···································· 1141
1-4-4 조합페인트 칠 ····································· 1141
1-4-5 알루미늄페인트 칠 ··································· 1142
1-4-6 난방설비페인트 칠 ··································· 1143
1-4-7 수성페인트 칠(합성수지 에멀션 페인트) ························· 1144
1-4-8 관갱생공) ······································· 1146
1-5 기계설비 철거 및 이설공사 ································ 1147
1-6 펌프 설치 ········································ 1147
1-6-1 펌프 설치 ······································· 1147
1-6-2 펌프 방진가대 설치 ·································· 1148
1-7 송풍기 설치 ······································· 1149
1-7-1 송풍기 및 전동기 반입 ································· 1149
1-7-2 송풍기 설치 ······································ 1150
1-8 구멍뚫기 ········································ 1151
1-8-1 배관을 위한 구멍뚫기 ································· 1151
1-8-2 덕트설치를 위한 구멍뚫기 ······························· 1152
1-8-3 배관을 위한 구멍뚫기(코어드릴 사용할 때) ······················· 1152
1-9 각종 잡철물 제작 설치 ·································· 1153
제2장 공기조화 설비공사
2-1 보일러 및 부속기기 설치 ································· 1155
2-1-1 보일러 설치 ······································ 1155
2-1-2 오일버너, 스토카 ··································· 1155
2-1-3 경유보일러 ······································ 1156
2-1-4 가스보일러(가정용) ·································· 1157
2-1-5 연탄보일러 ······································ 1157
2-1-6 온수보일러 ······································ 1157
2-1-7 오일서비스탱크 설치 ·································· 1158
2-1-8 방열기 ········································ 1158
2-1-9 전기보일러 설치 ···································· 1159
2-1-10 전기온수기 설치 ··································· 1159
2-2 냉동기 및 부속기기 설치 ································· 1159
2-2-1 냉동기 반입 ······································ 1159
2-2-2 냉동기 설치 ······································ 1160
2-2-3 냉각탑 설치 ······································ 1161
2-3 공조기 및 팬 설치 ···································· 1162
2-3-1 공기가열기, 공기냉각기, 공기여과기 설치 ························ 1162
2-3-2 패키지형 공기조화기 설치 ······························· 1163
2-3-3 공기조화기(Air Handling Unit) ····························· 1163
2-3-4 벽걸이 배기팬 ····································· 1164
2-3-5 무덕트배기팬 설치 ··································· 1164
2-3-6 레인지후드 설치 ···································· 1165
2-4 덕트 설비 ········································ 1165
2-4-1 덕트용 재료 ······································ 1165
2-4-2 덕트제작 및 설치 ··································· 1167
2-4-3 스파이럴 덕트 ····································· 1169
2-4-4 플렉시블 덕트 ····································· 1170
2-4-5 취출구 ········································ 1170
2-4-6 흡입구 및 댐퍼 ···································· 1171
2-4-7 덕트 플렉시블 조인트 ································· 1171
2-4-8 PVC 덕트 제작 설치 ·································· 1172
2-4-9 전실제연 급기댐퍼 설치) ································ 1173
2-5 자동제어 설비 ······································ 1173
2-5-1 자동제어기기 설치 ··································· 1173
2-5-2 계기반 ········································ 1174
2-5-4 계량기 설치 ······································ 1176
2-5-5 도압배관 ······································· 1177
2-5-6 Control Air 배관 ··································· 1177
2-5-7 압축공기 발생장치 및 공기관 배관 ··························· 1178
2-5-8 중앙처리장치(CPU) 설치 ································ 1179
2-5-9 입?출력장치(I/O Equipment) 설치 ···························· 1179
2-5-10 콘솔(Console) 설치 ·································· 1180
2-6 시운전 ········································· 1180
2-6-1 시운전 ········································ 1180
2-6-2 건물의 냉난방 및 공조설비 정밀진단(T.A.B) ······················· 1181
제3장 위생 및 소화설비공사
3-1 위생기구 설치 ······································ 1182
3-1-1 위생기구 설치 ····································· 1182
3-1-2 대변기 설치 ······································ 1182
3-1-3 소변기 세정용 전자감응기 설치 ····························· 1183
3-1-4 바닥배수구 설치 ···································· 1183
3-1-5 도기 세면기 설치 ··································· 1183
3-1-6 카운터형 세면기 설치 ································· 1184
3-1-7 수전 설치 ······································· 1185
3-1-8 욕조 설치 ······································· 1186
3-1-9 욕실 금구류 설치 ··································· 1186
3-2 소화설비 ········································ 1187
3-2-1 소화전 설치 ······································ 1187
3-2-2 스프링쿨러 설치 ···································· 1188
3-2-3 할로겐화물 설치 ···································· 1188
3-2-4 자동확산 소화기 설치 ································· 1190
3-2-5 자동식 소화기 설치) ·································· 1190
3-2-6 완강기 설치 ······································ 1190
제4장 가스설비공사
4-1 배관공사 ········································ 1191
4-1-1 구배조정 측량(내관 및 공급관) ····························· 1191
4-1-2 가스관 표시용 비닐끼우기 ······························· 1191
4-1-3 강관부설 ······································· 1191
4-1-4 공급관 및 내관 ···································· 1192
4-1-5 도시가스 강관(SPP) 접합 및 부설 ···························· 1192
4-1-6 G형관 접합 및 부설(도시가스배관) ··························· 1193
4-1-7 PE관 접합 및 부설 ··································· 1194
4-2 부속기기 설치 ······································ 1194
4-2-1 분기공 ········································ 1194
4-2-2 밸브 설치 ······································· 1195
4-3 기밀시험 ········································ 1195
4-3-1 G형관 기밀시험 ···································· 1195
4-3-2 강관 기밀시험 ····································· 1196
4-3-3 내관 기밀시험 ····································· 1196
4-3-4 공급관 기밀시험 ···································· 1196
4-4 시험점화 ········································ 1196
제Ⅲ 편 플랜트설비공사
제1장 공통공사
1-1 플랜트 배관공사 ····································· 1197
1-1-1 플랜트 배관 ······································ 1197
1-1-2 관만곡(Pipe Bending) ································· 1209
1-1-3 밸브취부 ······································· 1212
1-1-4 Fitting취부 ······································ 1214
1-1-5 Flange 취부 ······································ 1215
1-1-6 Oil Flushing ····································· 1218
1-1-7 장거리 배관공사 ···································· 1218
1-1-8 이중보온관 ······································ 1219
1-2 플랜트 용접공사 ····································· 1223
1-2-1 강관절단 ······································· 1223
1-2-2 강관 전기아크 용접 ·································· 1225
1-2-4 강판절단 ······································· 1229
1-2-5 강판 전기아크용접 ··································· 1230
1-2-6 강판가스용접 ····································· 1235
1-2-8 응력제거 ······································· 1237
1-2-9 플랜트 용접 개소 비파괴시험 ······························ 1240
1-2-10 아세틸렌량의 환산 ·································· 1243
1-3 배관 및 기기보온공사 ·································· 1244
1-3-1 pipe보온 ······································· 1244
1-3-2 기기보온 ······································· 1250
1-4 강재 제작 설치공사 ··································· 1252
1-4-1 보통 철골재 ······································ 1252
1-4-2 철골 가공조립 ····································· 1253
1-4-3 철골 세우기 ······································ 1257
1-4-4 진폴 및 데릭의 가설, 이동, 해체 ···························· 1258
1-4-5 리벳 제작 및 박기 ··································· 1258
1-4-6 STORAGE TANK ····································· 1259
1-4-7 강재류 조립설치 ···································· 1263
1-4-8 탱크청소 ······································· 1263
1-5 도장 및 방청공사 ···································· 1264
1-6 기계설비 철거 및 이설공사 ································ 1264
제2장 화력발전 기계설비공사
2-1 보일러 설치 ······································· 1265
2-2 보일러 드럼 설치 ···································· 1267
2-3 덕트제작(Air, Gas) ··································· 1270
2-4 덕트 설치 ········································ 1270
2-5 공기예열기(Preheater) 설치 ······························· 1271
2-6 Soot Blower ······································· 1272
2-7 Fan 설치 ········································ 1273
2-8 터빈 설치 ········································ 1274
2-9 발전기 설치 ······································· 1277
2-10 복수기 설치 ······································ 1279
2-11 왕복압축기 설치 ···································· 1280
2-12 펌프 설치 ······································· 1281
2-13 Boiler Feed Pump 설치 ································· 1283
2-14 Heater 및 Tank 설치 ·································· 1284
제3장 수력발전 기계설비공사
3-1 수차 설치 ········································ 1287
3-2 발전기 설치 ······································· 1290
3-3 수문 제작 및 설치 ···································· 1294
3-3-1 수문 제작 ······································· 1294
3-3-2 수문 설치 ······································· 1298
3-4 Stop-Log 제작 및 설치 ·································· 1301
3-4-1 Stop-Log 제작 ····································· 1301
3-4-2 Stop-Log 설치 ····································· 1303
3-5 수문 Hoist 설치 ····································· 1304
3-6 Spiral Casing 설치 ··································· 1306
3-7 Steel Penstock 제작 및 설치 ······························· 1308
3-7-1 Steel Penstock 제작 ·································· 1308
3-7-2 Steel Penstock 현장설치 ································ 1311
3-8 Roller Gate Guide Metal 제작 및 설치 ·························· 1312
3-8-1 Roller Gate Guide Metal 제작 ····························· 1312
3-8-2 Roller Gate Guide Metal 설치 ····························· 1313
3-9 Tainter Gate Guide Metal 제작 및 설치 ·························· 1315
3-9-1 Tainter Gate Guide Metal 제작 ····························· 1315
3-9-2 Tainter Gate Guide Metal 설치 ····························· 1316
3-10 Trash Rack 제작 및 설치 ································ 1317
3-10-1 Trash Rack 제작 ··································· 1317
3-10-2 Trash Rack 설치 ··································· 1318
3-11 Tainter Gate Anchorage 제관 ······························ 1320
제4장 제철기계설비공사
4-1 고로본체 및 부속기기 설치 ································ 1322
4-2 노정장입 장치 기기 설치 ································· 1323
4-3 노체 4본주 및 DECK 설치 ································· 1324
4-4 열풍로 본체 및 부속설비 설치 ······························ 1324
4-5 열풍로 DECK 설치 ···································· 1325
4-6 주선기 본체 및 부속기기 설치 ······························ 1326
4-7 Edge Mill 설치 ····································· 1326
4-8 제진기 본체 및 부속설비 설치 ······························ 1327
4-9 Ventri Scrubber 본체 및 부속설비 설치 ·························· 1328
4-10 전등 Mud Gun 설치 ··································· 1328
4-11 내화물(제철축로) 쌓기 ································· 1329
4-12 Craft 및 Tomlex Spray 공사 ······························· 1330
4-13 Castable Spray 공사 ·································· 1330
4-14 혼선로 및 전로 본체 조립 설치 ····························· 1330
4-15 O2, N2 Spherical Gas Holder 조립설치 ·························· 1331
4-16 가열로 본체 및 Recuperator실 조립설치 ························· 1332
4-17 균열로 본체 및 Recuperator실 조립설치 ························· 1333
4-18 가열로 및 균열로 부속기기 조립설치 ··························· 1333
4-19 Mill Line 기기류 조립설치 ······························· 1334
4-20 Roller Table 조립설치 ································· 1335
4-21 전기집진기 설치(Electric Precipitator) ························· 1336
4-22 노 기밀 시험 ······································ 1337
제5장 쓰레기 소각 기계설비 공사
5-1 소각로 설치 ······································· 1338
5-2 폐열보일러 설치 ····································· 1340
5-3 덕트 제작 및 설치 ···································· 1342
5-4 반건식 반응탑 설치 ··································· 1342
5-5 탈질설비 설치 ······································ 1343
5-6 여과집진기 설치 (Bag filter) ······························ 1345
5-7 활성탄?반응조제 및 소석회 공급설비 설치 ························· 1346
제6장 하수처리 기계설비공사
6-1 수중펌프 설치 ······································ 1347
6-2 모노레일 설치 ······································ 1347
6-3 산기장치 설치 ······································ 1348
6-4 오수처리시설 설치 ···································· 1349
제7장 운반기계설비공사
7-1 OPEN BELT CONVEYOR 설치 ································· 1350
7-2 CRANE 설치 ······································· 1351
7-2-1 OVER HEAD CRANE 설치 ································· 1351
7-2-2 GANTRY CRANE 설치 ··································· 1353
제8장 기타 기계설비공사
8-1 일반기기 설치 ······································ 1355
8-2 Cooling Tower 설치 ··································· 1355
8-3 Batcher Plant ······································ 1356
8-4 가설자재 손료율 ····································· 1358
8-5 공사별 설치 소모자재[참고] ······························· 1359
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